TRAINING MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT
TRAINING PEMELIHARAAN & KEANDALAN PRAKTEK TERBAIK: MENURUNKAN BIAYA SIKLUS HIDUP BERAT BADAN
TRAINING MAINTENANCE TYPES – PREVENTATIVE, CORRECTIVE, PREDICTIVE
Description
Upon completion of this management training course, attendees will be able to evaluate their plant’s maintenance practices and develop a program to achieve “world class” maintenance performance. This course is designed to provide pertinent information and practical insight with best practices concepts about maintenance & reliability management to improve the performance of machines and enhance their reliability. How to minimize the costs associated with equipment downtime and loss of production by implementing these practices.
The course discusses the idea of using maintenance methods to minimize the life cycle cost and how to develop a strategic reliability plan.
Objectives
- To know modern maintenance practices
- To know about maintenance levels and priorities
- Equipment criticality analysis and work prioritization
- To know maintenance types – preventative, corrective, predictive
- To know best practices drawn of different industries
- Application of the reliability improvement techniques
- Scheduling maintenance activities
- Understanding life cycle cost (LCC) concepts
- Components of life cycle cost
- Impact of maintenance costs and downtime costs on life cycle cost
- Strategies for extending operating life
- Reduce overall life cycle costs
- Failure Modes and Effects analysis for RCM
- Evaluating failure consequences
- The difference between FMEA and FMECA
Course Outline
- . MAINTENANCE PRACTICES
- Introduction to maintenance objectives and strategies
- Effectiveness and Efficiency of Maintenance Management
- The Discipline of Maintenance Excellence
- Maintenance Process Flow Chart
- Symptoms of poor performance
- Competitive performance , Benchmarking and Best Practices
- Changing maintenance philosophy
- . Top performer practices
- Philosophical and Theoretical Shifts,
- Understanding Change,
- Team work,
- Training,
- Asset Management
- Warehouse/Inventory Control
- Corrective Maintenance (CM)
- Preventive Maintenance (PM).
- Predictive Maintenance (PdM)
- Purchasing.
- . RELIABILITY AND MAINTENANCE PROCESS
- Pro-Active Maintenance (PAM)
- Accountability
- Routine Maintenance Indicators
- Equipment Performance Indicators
- MTBF and MTTF
- Overall Equipment Effectiveness (OEE)
- Overview of TPM, RCM and lean maintenance
- . THE CONCEPT OF RISK BASED WORK JUSTIFICATION
- Organizational roles
- Vs Discretionary
- Work Order System
- Work Order Form
- Description of Priorities
- Risk based decision making
- How does RBDM work?
- Applying risk management concepts
- How to assess the risks in your workplace
- Priority setting
- Quantitative techniques
- Qualitative Techniques
- Prioritization (A disciplined method)
- Real-world priorities
- Justifying work scope
- Work order priority codes.
- Work order status codes
- LIFE CYCLE MANAGEMENT
- Areas of vulnerability
- Procurement Cost
- Effectiveness
- Reliability
- Availability
- Maintainability
- The cost balance of reliability
- Critical components
- Managing LCMM data
- life cycle costing
- Life Cycle Engineering (LCE)
- Asset Life Cycle Management
- Life cycle maintenance management
- ROOT CAUSE ANALYSIS (RCA)
- Examples of RCA techniques improving OEE
- FTR
- Using Pareto analysis to select chronic failures to address with RCA
- Condition Monitoring
- Quantifying Mechanical Asset Health
- Infrared Thermography
- Oil Analysis
- Vibration Analysis
- Quantifying Stationary Asset Health
- Infrared Thermography
- Pulse Echo Ultrasound
- Magnetic Particle Testing
- Penetrate Testing
- Visual Inspections
- Human Factors Engineering
- Case Studies:
- bearing failure case study
- RCFA exercise
Metode
- Presentasi
- Diskusi
- Case Study
Who Sould Attends
It is highly recommended to all maintenance, reliability engineering, plant engineering and technical support staff including maintenance foremen and supervisors.
The course is designed for any personnel associated with plant maintenance persons who wish to gain overview into modern maintenance &reliability management with no previous formal training will also find this course useful.
INSTRUKTUR
Instruktur yang mengajar pelatihan MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT ini adalah instruktur yang berkompeten di bidang MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT baik dari kalangan akademisi maupun praktisi.
Jadwal pelatihan trainingmekatronika.com tahun 2024 :
- Batch 1 : 03 – 04 Januari 2024 | 16 – 17 Januari 2024
- Batch 2 : 07 – 08 Februari 2024 | 20 – 21 Februari 2024
- Batch 3 : 05 – 06 Maret 2024 | 19 – 20 Maret 2024
- Batch 4 : 09 – 10 April 2024 | 13 – 24 April 2024
- Batch 5 : 07 – 08 Mei 2024 | 22 – 23 Mei 2024
- Batch 6 : 05 – 06 Juni 2024 | 25 – 29 Juni 2024
- Batch 7 : 09 – 10 Juli 2024 | 23 – 24 Juli 2024
- Batch 8 : 06 – 07 Agustus 2024 | 20 – 21 Agustus 2024
- Batch 9 : 04 – 05 September 2024 | 18 – 19 September 2024
- Batch 10 : 18 – 19 Oktober 2024 | 15 – 16 Oktober 2024
- Batch 11 :06 – 07 November 2024 | 26 – 27 November 2024
- Batch 12 : 04 – 05 Desember 2024 | 18 – 19 Desember 2024
Catatan : Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta training Competitive performance , Benchmarking and Best Practices pasti jalan
Invetasi dan Lokasi pelatihan maintenance types – preventative, corrective, predictive di bandung :
· Yogyakarta,
· Jakarta,
· Bandung,
· Bali,
· Surabaya,
· Lombok,
Catatan : Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.
Fasilitas pelatihan Competitive performance , Benchmarking and Best Practices di bandung :
- FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara/Stasiun/Terminal)
- FREE Akomodasi ke tempat pelatihan bagi peserta training maintenance types – preventative, corrective, predictive bandung pasti running
- Module / Handout training PEMELIHARAAN & KEANDALAN PRAKTEK TERBAIK: MENURUNKAN BIAYA SIKLUS HIDUP BERAT BADAN bandung fixed running
- FREE Flashdisk
- Sertifikat training MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT di bandung murah
- FREE Bag or bagpackers (Tas Training)
- Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
- 2xCoffe Break & 1 Lunch, Dinner
- FREE Souvenir Exclusive
- Training room full AC and Multimedia
.