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TRAINING MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT

TRAINING MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT

TRAINING PEMELIHARAAN & KEANDALAN PRAKTEK TERBAIK: MENURUNKAN BIAYA SIKLUS HIDUP BERAT BADAN

TRAINING MAINTENANCE TYPES – PREVENTATIVE, CORRECTIVE, PREDICTIVE

pelatihan MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT di bali

Description

Upon completion of this management training course, attendees will be able to evaluate their plant’s maintenance practices and develop a program to achieve “world class” maintenance performance. This course is designed to provide pertinent information and practical insight with best practices concepts about maintenance & reliability management to improve the performance of machines and enhance their reliability. How to minimize the costs associated with equipment downtime and loss of production by implementing these practices.

The course discusses the idea of using maintenance methods to minimize the life cycle cost and how to develop a strategic reliability plan.

Objectives
   * To know modern maintenance practices
   * To know about maintenance levels and priorities
   * Equipment criticality analysis and work prioritization
   * To know maintenance types – preventative, corrective, predictive
   * To know best practices drawn of different industries
   * Application of the reliability improvement techniques
   * Scheduling maintenance activities
   * Understanding life cycle cost (LCC) concepts
   * Components of life cycle cost
   * Impact of maintenance costs and downtime costs on life cycle cost
   * Strategies for extending operating life
   * Reduce overall life cycle costs
   * Failure Modes and Effects analysis for RCM
   * Evaluating failure consequences
   * The difference between FMEA and FMECA

Course Outline
  1. MAINTENANCE PRACTICES
   + Introduction to maintenance objectives and strategies
   + Effectiveness and Efficiency of Maintenance Management
   + The Discipline of Maintenance Excellence
   + Maintenance Process Flow Chart
   + Symptoms of poor performance
   + Competitive  performance , Benchmarking and Best Practices
   + Changing maintenance philosophy
  2. Top performer practices
   + Philosophical and Theoretical Shifts,
   + Understanding Change,
   + Team work,
   + Training,
   + Asset Management
   + Warehouse/Inventory Control
   + Corrective Maintenance (CM)
   + Preventive Maintenance (PM).
   + Predictive Maintenance (PdM)
   + Purchasing.
  3. RELIABILITY AND MAINTENANCE PROCESS
   + Pro-Active Maintenance (PAM)
   + Accountability
   + Routine Maintenance Indicators
   + Equipment Performance Indicators
   + MTBF and MTTF
   + Overall Equipment Effectiveness (OEE)
   + Overview of TPM, RCM and lean maintenance
  4. THE CONCEPT OF RISK BASED WORK JUSTIFICATION
   + Organizational roles
Required Vs Discretionary

  * Work Order System
   * Work Order Form
   * Description of Priorities

  * Risk based decision making
   + How does RBDM work?
   + Applying risk management concepts
   + How to assess the risks in your workplace
   * Priority setting
   + Quantitative techniques
   + Qualitative Techniques
   + Prioritization (A disciplined method)
   + Real-world priorities
   * Justifying work scope
   + Work order priority codes.
   + Work order status codes
   * LIFE CYCLE MANAGEMENT
   + Areas of vulnerability
   o Procurement Cost
   o Effectiveness
   o Reliability
   o Availability
   o Maintainability
   o The cost balance of reliability
   + Critical components
   + Managing LCMM data
   o life cycle costing
   o Life Cycle Engineering (LCE)
   o Asset Life Cycle Management
   o Life cycle maintenance management
   * ROOT CAUSE ANALYSIS (RCA)
   + Examples of RCA techniques improving OEE
   o FTR
   o Using Pareto analysis to select chronic failures to address with RCA
   + Condition Monitoring
   + Quantifying Mechanical Asset Health
   o Infrared Thermography
   o Oil Analysis
   o Vibration Analysis
   + Quantifying Stationary Asset Health
   o Infrared Thermography
   o Pulse Echo Ultrasound
   o Magnetic Particle Testing
   o Penetrate Testing
   o Visual Inspections
   + Human Factors Engineering
   + Case Studies:
   o bearing failure case study
   o RCFA exercise

Metode
   * Presentasi
   * Diskusi
   * Case Study

Who Sould Attends

It is highly recommended to all maintenance, reliability engineering, plant engineering and technical support staff including maintenance foremen and supervisors.

The course is designed for any personnel associated with plant maintenance persons who wish to gain overview into modern maintenance &reliability management with no previous formal training will also find   this course useful.

Instruktur

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 Ir. TEGUH PUJI, MT

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 MIFTAKHOL HUDA, MT

Jadwal pelatihan PEMELIHARAAN & KEANDALAN PRAKTEK TERBAIK: MENURUNKAN BIAYA SIKLUS HIDUP BERAT BADAN di bali :

· 2 – 4 Januari 2019

· 6 – 8 Februari 2019

· 4 – 6 Maret 2019

· 1 – 4 April 2019

· 16 – 18 April 2019

· 2 – 4 Me 2019

· 27 – 29 Mei 2019

· 25 – 27 Juni 2019

· 23 – 25 Juli 2019

· 19 – 21 Agustus 2019

· 24 – 26 September 2019

· 22 – 24 Oktober 2019

· 11 – 13 November 2019

· 18 – 20 Desember 2019

Catatan : Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta training Competitive performance , Benchmarking and Best Practices pasti jalan

Invetasi dan Lokasi pelatihan maintenance types – preventative, corrective, predictive di bali :

· Yogyakarta, Hotel 101 (6.500.000 IDR / participant)

· Jakarta, Hotel Amaris Kemang (6.500.000 IDR / participant)

· Bandung, Hotel Neo Dipatiukur (6.500.000 IDR / participant)

· Bali, Hotel Ibis Kuta(7.500.000 IDR / participant)

· Surabaya, Hotel Amaris, Ibis Style (6.000.000 IDR / participant)

· Lombok, Sentosa Resort (7.500.000 IDR / participant)

Catatan : Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.

Fasilitas  pelatihan Competitive performance , Benchmarking and Best Practices di bali :

  • FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara/Stasiun/Terminal)
  • FREE Akomodasi ke tempat pelatihan bagi peserta training maintenance types – preventative, corrective, predictive bali pasti running
  • Module / Handout training PEMELIHARAAN & KEANDALAN PRAKTEK TERBAIK: MENURUNKAN BIAYA SIKLUS HIDUP BERAT BADAN bali fixed running
  • FREE Flashdisk
  • Sertifikat training MAINTENANCE & RELIABILITY BEST PRACTICES: LOWERING LIFE CYCLE COST OF EQUIPMENT di bali murah
  • FREE Bag or bagpackers (Tas Training)
  • Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
  • 2xCoffe Break & 1 Lunch, Dinner
  • FREE Souvenir Exclusive
  • Training room full AC and Multimedia

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